SolveTech Inc / OFF LINE LABORATORY THICKNESS GAUGES / Precision Profile Thickness Gauging System

 

Description

PRECISION PROFILER
THE MARKET LEADING OFF-LINE, HIGH PERFORMANCE THICKNESS PROFILER

The PR2000 provides users with thickness profiles for a strip of plastic film or other non conductive material which are often called a “point to point” measurements.  These profiles can determine cross web and machine direction thickness variability for the material. Why use a profiler?

KEY FEATURES
  • Proprietary Technology
  • Fast and Easy to Use
  • Accurate to 0.001 Mil (0.025 Micron)
  • Great Repeatability and Reproducibility (R&R)
  • NIST Traceable Calibration

WELCOME TO A NEW ERA OF PROFILE MEASUREMENT
– Guaranteed highest levels of precision and accuracy
– Guaranteed to hold calibration
– Important features, including %Plus™  and SpotPlot™
– Goes beyond beta gauge technology
– Your gateway to unlimited process and product analysis for plastic film production

AN INVESTMENT IN QUALITY
We know quality matters to you, and  The Precision Profiler™  lets you see the quality of your process like never before.  It gives you an advantage by showing you where you need to make adjustments in your process, and analyzing your material for variability.  It measures plastic film thickness every 0.125″ and creates a profile of material thickness like the one shown above.   It can help you reduce your scrap and prevent out of spec product from reaching your customers.

If you are a purchaser of material, you can also you the PR2000 for incoming product inspection of plastic films and packaging materials.  Many of our customers use our product to find quality defects in plastic films before they ever become an issue.
 
HIGH PRECISION QUALITY CONTROL TOOL
  • Analyze the cross-web profile for each roll produced
  • Print out thickness profile and QC reports
  • Document and archive roll samples for customer assurance
  • Troubleshoot customer complaints
  • Analyze a blown film bubble and adjust the extruders

PRODUCTION SUPPORT TOOL
  • Sturdy design – use in the lab or on the production floor
  • Check profile set-ups (includes die bolt mapping)
  • Reduce troubleshooting time
  • Easy-to-use software provides useful product data

SPECIAL FEATURES
%Plus™  mode provides a simple way to characterize your material with no calibration set up requirement. The SpotPlot™  mode turns your Precision Profiler™  into a non-contact digital micrometer, with full computational and computer support. The Run Feature includes Auto-Stop and Auto-Exclude for seams and splices when checking finished product. The software runs on standard Windows operating systems. Cut and paste your data in to other applications, or print out screens and reports for your customers – or for your own analysis. Data may also be exported directly to Excel spreadsheets.

The unit includes many special features for the blown film, cast film and biaxial oriented film (BOPP, BOPE) markets.

CUSTOMIZABLE
The PR2000 is not just limited to measuring thin films.  It can measure the thickness of thick and rigid materials using custom measurement heads.  See it here running a 0.125″ piece of plastic, precisely measuring down to 0.02 mils.

THE PRECISON PROFILER SYSTEM INCLUDES:
  • Precision Profiler™  gauge system with motorized nip/roll, Measurement head assembly (with SolveTech’s proprietary, non-contact, dielectric measurement technology).
  • PR2000-PC System Software for Windows
  • Foot switch, film stabilizer, and associated power cord and cable


 

Video

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